In-line automated assembly machines for PVC roller shutters

COMBIROLL

We are automation equipment manufacturers and suppliers for the roller shutter industry.

We provide special high productivity automated assembly machines dedicated to the production of PVC roller shutters in single and dual strand, directly in the extrusion line, with a productivity of up to 2 x 12 m/min, in case of dual strand extrusion. These are machines for assembly automation with punching, interlocking, cutting and assembly units. They are available in the pneumatic version and with brushless motors for high speeds.

The single units are equipped with the necessary accessories (punch tool sets, interlocking tool sets, and guillotine die blocks), designed and manufactured according to the customer’s roller shutter profile.

Bianco-780x439

Advantages

  • High precision cutting and punching up to 0.5 mm in the brushless version
  • No dust, swarf, burrs on the extruded profiles
  • Compact units
  • Modular systems available with various types of interlocking systems
  • Leading brand components
  • Customised software according to the customer’s needs
  • Process reliability
  • Reduction of production costs
  • Easy use and maintenance

Technical features

  • Punching unit
  • Guillotine cutting unit
  • Interlocking units with notch or pin
  • Assembly unit
  • Automatic handling systems for the rolls (optional)
  • Available in single and dual strand
  • Available as pneumatic machines or with brushless motors, depending on the customer’s production requirements
  • Intranet application to send production data directly to the machine
  • Label bar-code scanner

C1/TL-6 and C1/TL-10
With notch or pin interlocking system

Automatic roller shutter machines in a pneumatic version for an extrusion speed up to 6 m/min, or with brushless motors for a speed of up to 12 m/min.

C2/TL-6 and C2/TL-10
With notch or pin interlocking system

Automatic roller shutter machines for dual strand extrusion lines. Available in a pneumatic version for an extrusion speed of up to 6 m/min, or with brushless motors for a speed of up to 12 m/min.

Combiroll-Pack

Automatic roller shutter machine for the simultaneous production of roller shutters and 6.5 m long slat packs. It is available as a pneumatic unit for an extrusion speed of 6 m/min and a servo-aided unit for 12 m/min extrusion speed.

Its dedicated software allows the operator to switch production from roller shutters to slat packs easily and back again according to production needs. The Combiroll-Pack is equipped with two mechanically independent lines and an innovative system “that” includes extractable supports, tilt steel rollers and automatic mobile roller shutter supports.

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In-line assembling machines for pvc roller shutter slat packs

COMBIPACK

Combipack C1/P, C2/P

Combipack, the in-line automatic production machines range for the slat packs production of PVC roller shutters, furniture roller shutters (tambour doors) and PVC and PC swimming pool covers, in single a dual strand. It is equipped with a punching unit, a guillotine, and a table to assemble the required number of roller shutter slats up to a 6.5 m length, with a processing speed of up to 12 m/min, in single and dual strands. The single strand version without punching unit and mobile or fixed supports is specially designed to assemble furniture roller shutter profiles (tambour doors), with 1, 2, and 3-modules.

As an automation equipment manufacturer, Baruffaldi Plastic Technology is your ideal partner to design and manufacture the most suitable high technology and high-performance plant to maximize your investment return.

Combipack

Advantages

  • Compact units
  • Modular system
  • Leading brand components
  • Customised software according to customer needs
  • Process reliability
  • Reduction of production costs
  • Easy use and maintenance

Technical Features

  • Punching unit
  • Guillotine cutting unit
  • Assembly unit
  • Automatic handling systems for the slat packs (optional)
  • Available in single and dual strand
  • Available as pneumatic machines or with brushless motors for high speeds

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In-line Modular Punching
and Cutting Machines for plastic profiles

PBC and PC

PBC: PunzoBlockCut for Roller Shutters

For the PVC roller shutter industry we have designed and manufactured this compact machine, which is equipped with three modular units to punch, interlock and cut roller shutter profiles.

Our current PunzoBlockCut represents the technological evolution of our previous unit which we have already sold with success all over the world and meets the increasing demand of the leading industry of this sector for production plant flexibility and profile changeover time optimization.

It incorporates our latest project solutions, among which is our patented guillotine cutting unit and the interlocking unit with the notch or the pin system.

Both single and dual strand versions can easily be integrated into existing extrusion lines and also completed at a later stage with our assembly units, to obtain a complete automatic Combiroll-type roller shutter machine.

New-design-Punzoblock-cut-for-roller-shutter-profiles-type-C2-P-12-780x439

Moreover, the PunzoBlockCut is also available in a pneumatic version for a process speed up 6 m/min and in the version with brushless motors for a speed up to 12 m/min.

Advantages

  • Compact design
  • Quick changeover
  • Modular system available with various types of interlocking systems
  • Leading brand components
  • Customised software according to customer’s needs
  • Process reliability
  • Reduction of production costs
  • Easy use and maintenance

Technical Features

  • Punching unit
  • Interlocking unit
  • Guillotine cutting unit
  • Available in single and dual strand extrusion process
  • Pneumatic version with process speed of up 6 m/min
  • Process speed up to 12 m/min in the electro-mechanical version with brushless motors
  • Intranet application for sending production programs
  • Barcode label reader

PC: PunzoCut for the Automotive Industry and Technical Profiles

This compact machine has been specifically designed to punch and cut co-extruded technical profiles at a high extrusion speed.
In order to guarantee the process reliability required by this specific market in terms of speed, precision and quality, the machine is equipped with an external photocell support frame and a special servo-aided haul-off, to feed the profile intermittently without damaging the profile surface, but at the same time with high process precision thanks to the brushless motor.
Punching and cutting tool sets are made of a special steel adequately treated to guarantee a long life.

Available for in-line or off-line application. In the second case, the machine is provided with a feed-in table and a pull-out unit.

Advantages

  • Compact design
  • Quick changeover
  • Modular system, available with various types of interlocking systems
  • Leading brand components
  • Customised software according to customer’s needs
  • Process reliability
  • Reduction of production costs
  • Easy use and maintenance

Technical Features

  • Simultaneous punching and cutting units
  • External photocell frame and servo-aided haul-off
  • Inlet and outlet guides and profile discharge belt
  • Specially treated punching and cutting tool sets
  • Equipped with optical system that detects the quality of the product that is being produced (optional)

The soundproof cabin guarantees low noise levels and reduction of acoustic emissions for a safe and healthy workplace.

 

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Off-line pin inserter automatic machine for roller shutters

PIN-CO and PIN-CV

The pin inserter is an off-line semi-automatic pin insertion machine specially designed to assemble both PVC and aluminum roller shutters.

It is available with a horizontal (PIN-CO) or vertical (PIN-CV) feed-in table and can produce rolls of any length from 600 to 3000 mm.

Our automated assembly machines are modular: they include only the units our customer needs, starting from the basic plant and going up to the complete one.

Moreover, the units can include a motorized unit or a standard semi-automatic unit, to roll up the finished roller shutter.

The machine is also available in the manual version PIN-MA for the safe interlocking of the profiles.

Pin-inserter-automatic-machine-PIN-CO65-2-780x439

Advantages

  • High production performance
  • Automatic operation
  • Production of roller shutter ready for packing
  • Possibility of semi-automatic packing with our rolling/wrapping unit
  • Compact units
  • Leading brand components
  • Customised software according to customer needs
  • Process reliability
  • Reduction of production costs
  • Easy use and maintenance

Technical features

  • Modular system combined with various working stations
  • Vertical or horizontal feed-in table for 3 or 6 metre long slats
  • Electro-mechanical punching unit
  • Cutting unit complete with dust extraction unit or guillotine
  • Pin interlocking unit
  • Assembly table with fixed supports or with motor-driven rolling unit
  • Intranet application for sending production programs
  • Label barcode scanner

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Off-line cap inserter automatic machine for roller shutters

CAP-CO and CAP-CV

CAP-CO 6_5-HD frontale

Specifically designed for the off-line automated assembly of aluminium and steel roller shutters. It can process slats between 500 and 6500 mm in length. Once they have been inserted at both ends, the plastic caps are fixed into the profile by means of metal clips (single or double) or with a punching system (from above or from below). The same system can also be used to assemble PVC roller shutter profiles for swimming pool covers.

With the basic version, CAP-ST, it is possible to automatize the phases of the insertion and fixing of the caps into the roller shutters, the operator has already manually pre-assembled.

The machine can be equipped with a vertical feed-in table (CAP-CV), for profiles already cut to length, or with horizontal one (CAP-CO) for pre-assembled slat packs. Thanks to our modular system it is possible to design different plant versions according to the customer’s needs.

To the basic version it is possible to add: a cutting device to cut to length the roller shutter profiles, a punching unit to punch the profiles and a motorized unit or a standard semi-automatic unit rolling up unit to roll up the finished roller shutter.

The CAP-CO version is also available with an inserter for packs of 4 slat packs for high production speeds. Thanks to this special inserter, the machine can insert packs of 3/4 slats at a time, speeding up the process. With this machine it is possible to produce one m² in about one minute *.

The software has been studied and designed to assembly roller shutters of any length, inserting even more programs at a time, the metal terminal at the end of the roller shutter and the intermediate bolt. In addition, the cap inserter can be equipped with a scanner for barcode reading and automatic production data entry.

Upon customer’s request, we can also supply independent vibrating bowl feeders for the automatic insertion of the caps inside specific guides, which facilitate their feeding into the cap inserter feed-in table.

Exclusive Baruffaldi system for roller shutters with HIGH DENSITY PU

All our Cap Inserters can be equipped with an additional unit specifically designed by Baruffaldi for the creation of the space for the cap in high-density polyurethane foam. This unit has been specifically studied and designed to create the necessary space for the cap, in all profiles sizes. Baruffaldi gives the customer the possibility, with a single machine, to assemble roller shutters with slats of all sizes (both mini and maxi) and with both low and high density PU.

Advantages

  • Modular system
  • Process speed for high productivity
  • Precision and consistency of assembly
  • Profile change over possibility
  • Intelligent scrap handling system with ejection of the short pieces and re-use of the long ones
  • Leading brand components
  • Customized software according to customer needs
  • Suitable for any plastic cap
  • Process reliability and versatility
  • Reduction of production and maintenance costs

Technical Features

  • Electro-mechanical punching unit (optional)
  • Up cut saw with suction unit for aluminium profiles or cold blade guillotine for pvc profiles
  • Vertical or horizontal infeed table for the slats, that does not damage the product and avoids production jams
  • Two heads for the creation of the groove in high density polyurethane
  • Two cap inserter heads of which the first one is fixed and the second one is automatically adjustable according to the length of the slats to be assembled
  • Built in motor-driven rolling up unit (option)
  • Average roller shutter production of approx. 1 m² every minute
  • Accurate profile handling systems to avoid damages to the final product

* purely indicative data, which varies according to the size and geometry of the profile.

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Manual pin interlocking unit
for Aluminium and PVC Roller Shutters

PIN-MA

Extremely precise, quick and reliable unit for pin interlocking of both PVC and aluminium roller shutter profiles.

Advantages

  • Compact and solid unit
  • Easy to use
  • Operator safety
  • Protection of machine and interlocking set

This pneumatic machine can be used for the safe interlocking of slotted and non slotted roller shutter profiles, thus preventing the profiles from coming apart during transport. The operator merely needs to insert the profile in the special guide, taking care to see that the profile end touches the mechanical device. By pressing in the profile, the unit carries out the following three operations at the same time:

  • the notch at the back of the profile
  • the insertion of a stainless steel pin of adequate size (length and diameter) in the profile hook
  • a small chamfer cut at the back of the profile, at its end, to make it easier to insert in the next profile
Pin-interlocking-unit-780x439

Pointed pins facilitate their penetration into the profile, thus ensuring a better grip over the course of time. They are packed in blisters and are loaded into the special vertical feeding unit that automatically feeds one pin to each profile. Once the interlocking operation is complete, the operator extracts the profile from the guide and slides it manually into the profile he previously interlocked. He repeats this operation until he has assembled a roller shutter of the required length.

The manual pin interlocking unit is mounted on an aluminium baseplate and is equipped with a safety guard made of transparent plexiglass that also protects the mechanical components. The machine construction complies with the current EC norms.

Technical Features

  • Cycle time: 0.4 seconds
  • Pin feeding unit capacity: approx. 250 pins
  • Pneumatic system (6 bar) with air lubricator and filter
  • Safety guard: made of transparent plexiglass
  • Dimensions: L x W x H = 70 x 40 x 55 cm (approx.)
  • Weight 40 kg
  • Quick and easy tool set replacement for profile change
  • Step by step progress of the profile that avoids blocks

Operator Safety

  • Manual push button device to bring the 3 cylinders back to their home position
  • Safety microswitch to prevent the insertion of an additional pin in the same profile thus protecting the tool set

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Automatic Rolling and Wrapping Units
for PVC and aluminium roller shutters

AUTOROLL

To complete the range of our special machines dedicated to PVC and aluminium roller shutters, in-line as well as off-line, we designed a versatile automatic rolling unit that minimises and optimises the duration of the rolling up, wrapping and reinforcement insertion phases roller shutters production process.

The unit is available in 2 versions: with manual movement of the film coil or with an automatic wrapping phase. In the latter version, the rolling unit uses an inverter controlled electronic motor to optimise the speed during the rolling and wrapping phases. During the first phase, the unit usually works at a slower speed, so that the operator has time to make a visual check of the roller shutter.

During the second phase, the wrapping occurs at maximum speed. The start of each phase can be triggered through a pedal in the basic version.

Automatic-Rolling-and-Wrapping-Units-780x439

Once the wrapping phase has been completed, the roller can be placed on the special curved supports for the insertion of the reinforcements. The roller shutter is hooked onto the fixed end of the rolling unit, with the other end adjustable to suit the width of the roller shutter. The system has been designed to accommodate roller shutters of up to 3.5 metres in width.
For aluminium roller shutters, we also offer a double coil version, i.e. one coil for the protection bubble film and one for the external standard film.
The automatic roller can be coupled with our assembling machines (Combiroll, pin or cap inserter).

In these cases, it can have an optional automatic hooking system to the outgoing film.

Advantages

  • Minimised and optimised duration for rolling, wrapping and inserting the reinforcements in the roller shutters
  • Available as independent unit or as unit connected to our assembling machines, both in-line and off-line
  • Leading brand components
  • Customisable
  • Easy use and maintenance

Technical Features

  • Available with manual or automatic movement
  • Available in-line and off-line, for PVC and aluminium roller shutters
  • The automatic movement has two different speeds for the roll up and wrap up phases
  • Possibility to wrap up the roller shutter both with and without roll
  • Possibility to insert the reinforcements at the end of the wrap up phase
  • Developed for roller shutters with a width up to 3.5 meters
  • Possibility to assemble roll film coils with a maximum diameter of 300 mm

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Roller Shutter Profiles Cutting and Storage System

Special machine for automatically cutting to length either PVC or aluminium roller shutter profiles.

Advantages
  • Fully automatic – no operator attendance required
  • Max. use of material – min. waste produced for each processed profile
  • Cut tolerance: ± 0.5 mm
  • Min. cut length: 600 mm
Technical features
  • Horizontal infeed table with capacity for 6.5 m long profile packs
  • Vertical up cut saw with suction device
  • Handler to automatically place the profiles in the storage unit compartments once cut to length
  • Storage unit with dedicated compartments for each different profile length
Roller-Shutter-Profiles-Cutting-and-Storage-System-780x546

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Baruffaldi Profile Extrusion Technology

Primac Pipe Extrusion Technology

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Holding company

Baruffaldi Plastic Technology, U.S.A., Co.

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