Independent unit for applying 1 or 2 strips (depending on the cable duct width) of double-sided tape on the outside of the cable duct bottom.
The unit is positioned between the score line unit and the brushing machine and is equipped with 2 indipendent drive groups and cutting device to ensure correct handling of the products.
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We are automation equipment manufacturers and suppliers for the roller shutter industry.
We provide special high productivity automated assembly machines dedicated to the production of PVC roller shutters in single and dual strand, directly in the extrusion line, with a productivity of up to 2 x 12 m/min, in case of dual strand extrusion. These are machines for assembly automation with punching, interlocking, cutting and assembly units. They are available in the pneumatic version and with brushless motors for high speeds.
The single units are equipped with the necessary accessories (punch tool sets, interlocking tool sets, and guillotine die blocks), designed and manufactured according to the customer’s roller shutter profile.
Automatic roller shutter machines in a pneumatic version for an extrusion speed up to 6 m/min, or with brushless motors for a speed of up to 12 m/min.
Automatic roller shutter machines for dual strand extrusion lines. Available in a pneumatic version for an extrusion speed of up to 6 m/min, or with brushless motors for a speed of up to 12 m/min.
Automatic roller shutter machine for the simultaneous production of roller shutters and 6.5 m long slat packs. It is available as a pneumatic unit for an extrusion speed of 6 m/min and a servo-aided unit for 12 m/min extrusion speed.
Its dedicated software allows the operator to switch production from roller shutters to slat packs easily and back again according to production needs. The Combiroll-Pack is equipped with two mechanically independent lines and an innovative system “that” includes extractable supports, tilt steel rollers and automatic mobile roller shutter supports.
Combipack, the in-line automatic production machines range for the slat packs production of PVC roller shutters, furniture roller shutters (tambour doors) and PVC and PC swimming pool covers, in single a dual strand. It is equipped with a punching unit, a guillotine, and a table to assemble the required number of roller shutter slats up to a 6.5 m length, with a processing speed of up to 12 m/min, in single and dual strands. The single strand version without punching unit and mobile or fixed supports is specially designed to assemble furniture roller shutter profiles (tambour doors), with 1, 2, and 3-modules.
As an automation equipment manufacturer, Baruffaldi Plastic Technology is your ideal partner to design and manufacture the most suitable high technology and high-performance plant to maximize your investment return.
For the PVC roller shutter industry we have designed and manufactured this compact machine, which is equipped with three modular units to punch, interlock and cut roller shutter profiles.
Our current PunzoBlockCut represents the technological evolution of our previous unit which we have already sold with success all over the world and meets the increasing demand of the leading industry of this sector for production plant flexibility and profile changeover time optimization.
It incorporates our latest project solutions, among which is our patented guillotine cutting unit and the interlocking unit with the notch or the pin system.
Both single and dual strand versions can easily be integrated into existing extrusion lines and also completed at a later stage with our assembly units, to obtain a complete automatic Combiroll-type roller shutter machine.
Moreover, the PunzoBlockCut is also available in a pneumatic version for a process speed up 6 m/min and in the version with brushless motors for a speed up to 12 m/min.
This compact machine has been specifically designed to punch and cut co-extruded technical profiles at a high extrusion speed.
In order to guarantee the process reliability required by this specific market in terms of speed, precision and quality, the machine is equipped with an external photocell support frame and a special servo-aided haul-off, to feed the profile intermittently without damaging the profile surface, but at the same time with high process precision thanks to the brushless motor.
Punching and cutting tool sets are made of a special steel adequately treated to guarantee a long life.
Available for in-line or off-line application. In the second case, the machine is provided with a feed-in table and a pull-out unit.
The soundproof cabin guarantees low noise levels and reduction of acoustic emissions for a safe and healthy workplace.
The pin inserter is an off-line semi-automatic pin insertion machine specially designed to assemble both PVC and aluminum roller shutters.
It is available with a horizontal (PIN-CO) or vertical (PIN-CV) feed-in table and can produce rolls of any length from 600 to 3000 mm.
Our automated assembly machines are modular: they include only the units our customer needs, starting from the basic plant and going up to the complete one.
Moreover, the units can include a motorized unit or a standard semi-automatic unit, to roll up the finished roller shutter.
The machine is also available in the manual version PIN-MA for the safe interlocking of the profiles.
Baruffaldi, with its extensive experience in the field of plastic profiles and pipes extrusion, forging partnerships with its customers, designs and manufactures turn-key plants. From the raw material formulation and the profile optimization right up to the regrinding system to recycle the waste material, Baruffaldi is proud of realizing the full project requested by the customer.
The company reliability, the services offered, the quality of the materials and the advanced level of technology used on the machines are recognized by the leading plastic extrusion manufacturers from around the world.
The combination of the technical knowledge and the dynamic and flexible structure of the company makes Baruffaldi the ideal partner for manufacturing the plant that is best suited to maximize the return on the investment in the equipment.
Baruffaldi is the perfect partner for investors who are new to this sector, thanks to the value-for-money products, a comprehensive consultancy service included in the price and on-site specialist technicians during the start-up phase of production plants. The efficient customer service and the technicians support guarantee worldwide assistance, including Baruffaldi training service for operators.
Since its establishment in 1953, Baruffaldi has created a solid reputation at an international level as a plastic extrusion tooling manufacturer. We provide extrusion tools, extrusion lines, downstream equipment and processing machines for plastic profiles.
Extrusion tooling is the heart of the production technology of any type of profile. In this sector we distinguish ourselves for the high productivity, versatility and production speed up to 25 m/min for roller shutters.
Our company philosophy in this field is based on a constant investment in research and development that allows us to reach our customers’ production goals through the application of innovative solutions that meet the highest market standards.
The know-how of our team, coupled with a complete in-house production process, gives us the possibility to customise our tooling and satisfy any specific customer need.
From the machining and boring centers to the wire erosion process, all frames and small components are “home-made” and accurate. We manufacture extrusion tools using only certified steel of the highest quality. Production is performed with the support of a state-of-the-art CAD/CAM system.
Every Baruffaldi branded element that leaves the factory is professionally tested in our quality department, which is equipped with three-dimensional measuring machines such as Faro CAM2 Platinum arm and DEA-HEXAGON measuring machine.
Project designers and tuning technicians work side by side in synergy with the customer to achieve continuous improvement aimed at obtaining effective, competitive and innovative solutions that are the key to our customers’ success as well as our own.
Our testing department is equipped with 3 complete extrusion lines to cover the broadest possible spectrum in testing extrusion tooling, special customized equipment and our special end-of-line machines.
Single screw extruder mounted on a machine bed made of sectional steel and steel plate. It is available with a 45 mm, 60 mm, 75 mm or 90 mm diameter plastification screw made of normalized, hardened and tempered steel that can be fitted with a temperature control system and a nitrided steel cylinder with 4 independent temperature control zones.
The extruder is also available with different length/diameter ratios.
Omnia can also be used for the extrusion of pipes up to Ø 63 mm by mounting our sizing tank on the calibration table.
The quick-change pads allow the user to fit different types of rubber or contoured pads or to carry out maintenance with a generous time saving.
Our new generation modular calibration tables are conceived with energy recycling circuits for the maximum reduction of energy consumption.
They are available in different lengths (from 3 to 20 m) and with a number of pumps according to the specific applications. They stand out for their sturdiness, solidity and quality of materials, being entirely made of steel.
They are equipped with a (stainless steel) water collection bath of the same size as the frame, modular (stainless steel) water and vacuum distributors with manifolds, vacuum on pumps fixed to independent frames, extractable sideways and mounted on a different rails system to avoid the transmission of vibrations.
Motor-driven longitudinal movement on rails and vertical movement. Manual or motor-driven plane translation and tilting movements (optional).
Motor-driven transversal adjustment. Baruffaldi has developed two different kinds of calibration tables suitable for a wide range of profile sizes and geometries.
The whole calibration table moves longitudinally on rails. The vacuum pumps are assembled onto independent frames, that can be extracted sideways, to avoid the transmission of vibrations during the process.
This type of calibration table is part of our standard Omnia extrusion line. Its longitudinal movements affect only the tank with the calibrators.
The frame, resting on feet, is fixed, and only the water bath moves longitudinally. Our calibration tables are made according to the specific production needs of our customers: they are equipped with independent energy saving systems and are available also with a built in heat exchange unit.
Functionality, manufacturing accuracy and customisation are the distinctive features of our machines.
We manufacture haul-offs of different types and sizes for small, medium and large profiles. They are available with rollers, pads or belts, with a contact length from 0.75 m to 3 m and a variable contact width depending on the specific application. Our haul-offs stand out not only for their robust and sturdy structure, that eliminates vibrations and discontinuity of traction, but also for their construction criteria and quality components, that guarantee reliability and long life.
The quick pads change over system allows the easy replacement of the pads and routine maintenance can be carried out with a considerable time saving as well.
Our customisable haul-offs of the so called TRAXI range, with upper caterpillar tilting movement on both sides, are suitable to complete both standard profile extrusion lines as well as lines for special applications like for automotive and big size profiles (for example building industry).
Thanks to their solid and sturdy frame they can also be used in extrusion lines for fiberglass and composite profiles, as they can guarantee a pulling force up to 10 tons.
The OP haul-off is part of our standard Omnia extrusion line and is equipped with a central tilting movement system. It is perfect for small and medium size technical profiles, but it can also be used for complex and articulated profiles. Just like all Baruffaldi units it can be customized according to profile size and geometry.
Our production program also includes the highly versatile combined puller and cutting units, which are available in different versions: either with belts or pads haul-off and vertical guillotine (P-C/V), or with belts or pads haul-off and transversal cold or hot blade guillotine (P-C/H) with die block, according to profile thicknesses and geometry.
Thanks to our technical know-how and our steady investments in the R&D department we always manage to find the best technology to meet every specific production need.
